Odin Mould Co.,Ltd has rich experience in different kinds of cap moulds, such as five gallon cap mould,mineral water cap, flip top mould, push pull PCO standard cap mould, wine cap mould, beverage cap mould,Jerrycan Cap mould etc.
Odin Mould can make shampoo bottles cap molds, mineral water cap molds, oil bottles cap molds, candy bottles cap molds, medical bottles cap molds and other kinds of plastics cap molds The mould is made by high quality steel.
1.We choose S136 stainless steel to ensure its good polish and life guarantee of the cap mould; standard mould base which is measured to DME,LKM,HASCO standard for the cap mould base, for DME,LKM,HASCO standard can be easily found in every country, thus it will be easy for the customers to do the maintenance.
2.Concerning the cap mould hot runner system, we choose YUDO hot runner system. with stable heating conditions and durable heating performance, which will ensure the cap quality.
3.The cycle time: for the common water cap mould without the slide, it needs 7 to 8s; for the common flip-top cap mould without the unscrewing, it needs 14 to 15s.
Meanwhile, we will certainly for you to choose suitable and appropriate plastic injection molding machine and other accessory machines for cap mould.
| Processing |
Time |
| Prepare Steel |
days |
| CNC Machining |
days |
| Precision CNC Machining |
days |
| Drill |
days |
| Polishing |
days |
| Assembling and Fitting |
days |
| T1 mould test |
days |
1. Cavity & core steel: P20 mould steel, with HRC28-32.
2. inserts & slides steel: 718(DIN1.2738), tempered with HRC38-42
3. Mould spare parts: H13 ( DIN1.2344), tempered with HRC40-45, Nitrited with HRC60-62
4. Mould base: All plate LKM 1050, made in China.
Odin Mould Quality Control:1.Mould Material Q/C - Mould Steel Checking(Hardness, flaw detection) - Mould Standard Spare Parts Checking(hardness, size, flaw checking) 2. Mould Making Process Q/C - design checking (part design, mould design, mould engineering drawing) - Each part of mould's size checking after machining according to 2D drawing - mould testing(check mould running condition and first mold testing sample)Mould Packaging and ShippingPainted with Anti-rust oil + Plastic film + Strong Wooden Box/Pallet.
Sent together with the mould:
a) Mould manual instruction
b) engineering drawing in flash disk
c) one more set of mould spare parts: heater, ejector pin, bush, water nozzle, water pipe, hanging ring.
d). Mold P/L strap(s) installed and tightened.
e).Markings for waterline,identification,eyebolt etc. Stamped.
Mould Maintenance:
a) When the mould is vacant, spray anti-rust oil
b) Clean the gate and cooling system regularly
c) Avoid to use recycled material if the mould is suitable for virgin material onlyOdin Mould Service:*ODIN company every 10 days, will provide photos for customer show them tooling process
*ODIN company will send samples to the customer to check and amend the requirements.
*ODIN company will send mould test report and video.
Component Standard:
Standard mold: JIS, AISI, DIN
Standard for Mold Base:
DME, Hasco, LKM
Standard for Mold Component:
DME, Hasco, Rabourdin, Progressive, Daido
Analysis the CAD from client and give feasible proposal
Modify the CAD after get client confirmation
Start tool design and modify the desgn base on feeback from client
Submit all the 2D/3D drawings to client
Software using
UG-NX4.0-10.0
Mold Flow 2012
Auto Cad
Hot runner system:
Yudo,Moldmaster,Mastip,Husky,Incoe, etc.
The mould steel choice:
ASSAB,Bohler ,Saarstahl,Groditz,Buderus ,Finkl,DAIDO,LKM,Baosteel etc.
P.O. Procedure:
Involved departments have a meeting to optimize the mold design .
Project Manager is appointed
Mold design in process and approval
Weekly report is submitted with digital
pictures.
T-1 samples with FAI is submitted
Final tooling checking after part
approved.
4 cavity injection mold shampoo bottle cap
